Effect of Material Properties on Reliability
K03-006 – Effect of Material Properties on Reliability – US
Source: https://www.cedengineering.com
Edited by: Daniel Daley, P.E. Emeritus
Introduction
By way of explanation, CEFO is a convenient memory device intended to help individuals recall the four major categories of deterioration that cause failures resulting in poor reliability.
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Aerobic granular sludge (AGS) comprises an aggregation of microbial cells in a tridimen sional matrix, which is able to remove carbon, nitrogen and phosphorous as well as other pollutants in a single bioreactor under the same operational conditions. During the past decades, the feasibility of implementing AGS in wastewater treatment plants (WWTPs) for treating sewage using fundament tally sequential batch reactors (SBRs) has been studied. However, granular sludge technology using SBRs has several disadvantages. For instance, it can present certain drawbacks for the treatment of high flow rates; furthermore, the quantity of retained biomass is limited by volume exchange.
Therefore, the development of continuous flow reactors (CFRs) has come to be regarded as a more competitive option. This is why numerous investigations have been undertaken in recent years in search of different designs of CFR systems that would enable the effective treatment of urban and industrial wastewater, keeping the stability of granular biomass. However, despite these efforts, satisfactory results have yet to be achieved. Consequently, it remains necessary to carry out new technical approaches that would provide more effective and efficient AGS-CFR systems. In particular, it is imperative to develop continuous flow granular systems that can both retain granular biomass and efficiently treat wastewater, obviously with low construction, maintenance and exploitation cost. In this review, we collect the most recent information on different technological approaches aimed at establishing AGS-CFR systems, making possible their upscaling to real plant conditions. We discuss the advantages and disadvantages of these proposals and suggest future trends in the application of aerobic granular systems. Accordingly, we analyze the most significant technical and biological implications of this innovative technology.
New Advances In Aerobic Granular Sludge Technology Using Continuous Flow Reactors: Engineering And Microbiological Aspects
Abstract
Aerobic granular sludge (AGS) comprises an aggregation of microbial cells in a tridimen sional matrix, which is able to remove carbon, nitrogen and phosphorous as well as other pollutants in a single bioreactor under the same operational conditions. During the past decades, the feasibility of implementing AGS in wastewater treatment plants (WWTPs) for treating sewage using fundament tally sequential batch reactors (SBRs) has been studied. However, granular sludge technology using SBRs has several disadvantages. For instance, it can present certain drawbacks for the treatment of high flow rates; furthermore, the quantity of retained biomass is limited by volume exchange.
Therefore, the development of continuous flow reactors (CFRs) has come to be regarded as a more competitive option. This is why numerous investigations have been undertaken in recent years in search of different designs of CFR systems that would enable the effective treatment of urban and industrial wastewater, keeping the stability of granular biomass. However, despite these efforts, satisfactory results have yet to be achieved. Consequently, it remains necessary to carry out new technical approaches that would provide more effective and efficient AGS-CFR systems. In particular, it is imperative to develop continuous flow granular systems that can both retain granular biomass and efficiently treat wastewater, obviously with low construction, maintenance and exploitation cost. In this review, we collect the most recent information on different technological approaches aimed at establishing AGS-CFR systems, making possible their upscaling to real plant conditions. We discuss the advantages and disadvantages of these proposals and suggest future trends in the application of aerobic granular systems. Accordingly, we analyze the most significant technical and biological implications of this innovative technology.
Engineering Drawing
Introduction
Basic concepts of engineering drawing; Instruments and their uses; First and third angle projections; Orthographic drawings; Principal views, Isometric views; Missing lines and views; Sectional views and convention practices; Auxiliary views.
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Introduction
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How To Add Value To Your Estimates With Value Engineering
A Brief History
During World War II, value engineering was first introduced in the manufacturing industry by General Electric. In the beginning, they actually called it “value analysis” because of the shortage of supplies, skilled labor, parts, and materials during the war. Interestingly enough, this time of scarcity allowed the AEC industry to apply value engineering methods to a variety of projects. This eventually grew into a highly efficient and valuable process that is still practiced today.1 A
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A Brief History
During World War II, value engineering was first introduced in the manufacturing industry by General Electric. In the beginning, they actually called it “value analysis” because of the shortage of supplies, skilled labor, parts, and materials during the war. Interestingly enough, this time of scarcity allowed the AEC industry to apply value engineering methods to a variety of projects. This eventually grew into a highly efficient and valuable process that is still practiced today.1 A
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Role of Process Engineer: Chemical engineers (or process engineers) are responsible for developing new industrial processes and designing new process plants and equipment or modifying existing ones. The processes that they come up with are used to create products ranging from oil and gas, chemicals, petrochemicals, and specialty chemicals to food and drink. It is a vocation wherein the process engineer is supposed to perform any one or all of the activities mentioned below to provide documentation for a safe, reliable, and profitable design
Design new equipment/unit/plant as per good and internationally accepted engineering practices (Greenfield)
Rate or checks the adequacy of existing equipment/unit/plant for changed operating conditions (e.g. pressure, temperature, flow, etc.) as per good and internationally accepted engineering practices (Brownfield)
Process Design Engineering
PROCESS ENGINEERING AND THE ROLE OF PROCESS ENGINEER
Process design is the design of processes for desired physical and or chemical transformation of materials. Process design is central to chemical engineering and it can be considered to be the summit of chemical engineering, bringing together all of the components of that field. Process Engineering involves the design of unit operations & equipment design.
Role of Process Engineer: Chemical engineers (or process engineers) are responsible for developing new industrial processes and designing new process plants and equipment or modifying existing ones. The processes that they come up with are used to create products ranging from oil and gas, chemicals, petrochemicals, and specialty chemicals to food and drink. It is a vocation wherein the process engineer is supposed to perform any one or all of the activities mentioned below to provide documentation for a safe, reliable, and profitable design
Design new equipment/unit/plant as per good and internationally accepted engineering practices (Greenfield)
Rate or checks the adequacy of existing equipment/unit/plant for changed operating conditions (e.g. pressure, temperature, flow, etc.) as per good and internationally accepted engineering practices (Brownfield)
Engineering Aspects of Reverse Osmosis Module Design
Abstract:
During the half century of development from a laboratory discovery to plants capable of producing up to half a million tons of desalinated seawater per day, Reverse Osmosis (RO) technology has undergone rapid transition. This transition process has caused signification transformation and consolidation in membrane chemistry, module design, and RO plant configuration and operation. From the early days, when cellulose acetate membranes were used in hollow fiber module configuration, technology has transitioned to thin film composite polyamide flat-sheet membranes in a spiral wound configuration. Early elements – about 4-inches in diameter during the early 70s – displayed flow rates approaching 250 L/h and sodium chloride rejection of about 98.5 percent. One of today’s 16-inch diameter elements is capable of delivering 15-30 times more permeate (4000-8000 L/h) with 5 to 8 times less salt passage (hence a rejection rate of 99.7 percent or higher).
This paper focuses on the transition process in RO module configuration, and how it helped to achieve these performance improvements. An introduction is provided to the two main module configurations present in the early days, hollow fiber and spiral wound and the convergence to spiral wound designs is described as well. The development and current state of the art of the spiral wound element is then reviewed in more detail, focusing on membrane properties (briefly), membrane sheet placement (sheet length and quantity), the changes in materials used (e.g. feed and permeate spacers), element size (most notably diameter), element connection systems (interconnectors versus interlocking systems). The paper concludes with some future perspectives, describing areas for further improvement.
Engineering Aspects of Reverse Osmosis Module Design
Abstract:
During the half century of development from a laboratory discovery to plants capable of producing up to half a million tons of desalinated seawater per day, Reverse Osmosis (RO) technology has undergone rapid transition. This transition process has caused signification transformation and consolidation in membrane chemistry, module design, and RO plant configuration and operation. From the early days, when cellulose acetate membranes were used in hollow fiber module configuration, technology has transitioned to thin film composite polyamide flat-sheet membranes in a spiral wound configuration. Early elements – about 4-inches in diameter during the early 70s – displayed flow rates approaching 250 L/h and sodium chloride rejection of about 98.5 percent. One of today’s 16-inch diameter elements is capable of delivering 15-30 times more permeate (4000-8000 L/h) with 5 to 8 times less salt passage (hence a rejection rate of 99.7 percent or higher).
This paper focuses on the transition process in RO module configuration, and how it helped to achieve these performance improvements. An introduction is provided to the two main module configurations present in the early days, hollow fiber and spiral wound and the convergence to spiral wound designs is described as well. The development and current state of the art of the spiral wound element is then reviewed in more detail, focusing on membrane properties (briefly), membrane sheet placement (sheet length and quantity), the changes in materials used (e.g. feed and permeate spacers), element size (most notably diameter), element connection systems (interconnectors versus interlocking systems). The paper concludes with some future perspectives, describing areas for further improvement.
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