Pump Selection Guidelines

Abstract

Sewage pumping stations are considered an important part of any sewerage system. Pumps failure in these stations means that the pumps are unable to work at the design requirement (flow capacity and head) and that may cause sewer overflow and flooding leading to sewer deterioration. In this paper, two main sewage pumping stations in Baghdad city were selected as case studies, Al[1]Habibia and Al-Ghazali located on Zublin trunk sewer 3000 mm and Baghdad trunk sewer 1200-2100 respectively. This study focused mainly on the operation of main sewage pumping stations and their effect, both directly and indirectly, on changing hydraulic properties, which leads to an increase in the deterioration of sewage pipes. The hydraulic analysis was conducted to investigate the effect of the operational performance of these stations on the deterioration of the trunk sewers. In general, the sewage pumps are in good condition based on the completed evaluation of these stations but, it was observed that Al-Habibia sewage pumping station was unable to discharge high sewage flow (d/D = 0.75). Backup flow occurred in the inlet sewer and caused overflow and flooding. The hydraulic analysis for the effluent sewer showed that the actual flowing velocities of the operating conditions examined were greater than the minimum self[1]cleaning velocity. Al-Ghazali sewage pumping station was able to receive the influent sewage for all the cases of flow (low, medium and high). While the effluent sewer (Baghdad trunk sewer) that was 70% filled with sediments, that reduced its capacity, does not work with the high discharges of the pumps. Therefore, resulting in sewage flows from this overloaded sewer onto the streets and harms the environment. Keywords: Hydraulic analysis, Operational performance evaluation, Pumps condition, Sewage pumping stations, Trunk sewer deterioration.

INTRODUCTION : 1.1 Why water treatment? Pure water [H2O] is a colourless, odourless and tasteless liquid. It plays a huge part in everyday life: 70% of the earth’s surface is covered by water in the form of oceans, and the rest of the planet has large quantities of water in the form of lakes, rivers and watercourses, ice and snow, and humidity, as well as the principal element of animal life (>50%) and plants (approx. 80%). When we talk about water in general, we usually mean water for some specific purpose, e.g. drinking water or process water for industry. This is where the term water treatment comes into the picture, as the available water resources or that provided by nature is not always of a suitable quality for immediate use for the specific purpose. Drinking water must be pure, and should preferably taste good too, and it must not contain substances that could cause problemswith daily use. Process water, which is water that forms a direct and important part of a process or product in industry, must have a chemical composition and temperature that is precisely suited to the specific requirements.

Introduction Centrifugal pumps are used to increase pressure in a liquid for the purpose of transporting the liquid through piping and other devices for use in an industrial  process. With the higher pressure, the liquid can be transported in short or long pipelines for delivery to an ultimate destination. Examples include water pipelines, refined petroleum and crude oil pipelines. The pressure generated by the pump is gradually depleted as the liquid flows through the pipeline, due to friction in the pipe, as well as any elevation increase from the point of origin to the destination point. The liquid as it enters the pump has a certain amount of energy, due to its initial pressure (pressure energy), position (potential energy) and its velocity (kinetic energy). The potential energy depends on the location of the liquid from some datum, such as sea level. The kinetic energy is due to the motion of the liquid. The sum of three components is the total energy of the liquid. As the liquid comes out of the pump, energy is imparted by the rotating element (impeller) in the pump and the liquid pressure increases. The velocity of the liquid also changes from that at the pump inlet. In a centrifugal pump, the liquid is accelerated by centrifugal force during its passage through the rotating pump impeller and, finally at the exit, the kinetic energy is converted to pressure energy as it exits the pump volute into the discharge piping.